Giga Connections, inc. - Die Removal and Wire Bond Repair

DC - 40GHz Conductive Diamond Plating Technologies

Home

Conductive Diamonds

40Ghz Interposer Specs

Back-End Board Flow

DC to 40 GHz Test Sockets

Die Removal & Repair

Flex Circuits

Diamond Plated Probes

Data Sheets

Contact Us

About Us

Site Map

Die Extraction and Wire Bonding Service
Die removal in Giga Connection, Inc Clean Room
Giga Connections, Inc Clean Room
Giga Connections, Inc. (GCI) routinely performs a wide variety of specialized engineering services for semiconductor applications using our clean room and wet lab.
 
Of specific interest to many is our proven capability to remove die from plastic and ceramic packages without damaging the die so that they can then be reassembled into a multi chip module (MCM) or any other package through a number of proprietary processes that we have developed.  This is commonly known as "die removal" or "die harvesting".


PROVEN BENEFITS OF "DIE REMOVAL" OR "DIE HARVESTING":
 It saves time.  It saves money.

We have found that once this capability is known to be available, many of our customers have found that this is often the "best available option" for low volume Prototype Development.


Etch Process for Die Extraction
Technician evaluates initial etch process recipe
We have extensive experience in removing die from all popular plastic as ceramic packages.
 
Even though some packages are much more difficult than others, we have yet to encounter a plastic or ceramic package where we were not able to successfully remove the die without damaging the die.

We have been successfully performing this service for many years for a wide variety of customers.

Image: 

How the GCI Die Removal Service Saves Time and Money

 - There are occasions where a customer wants to build a few hundred engineering samples in a specific package, a flip-chip assembly or a multi-chip module (MCM) but they cannot purchase die in quantities smaller than 10,000 units due to IC manufacturer minimum order quantities. Small quantities of packaged units in a different plastic package, however, are immediately available at a far lower cost. GCI will extract the die from the package for a small fee making these dice available for reassembly into the desired package, flip-chip assembly or MCM within a few days and available for design applications in a day or two. 


- There are other occasions where a die is urgently required in a different package than the package in which they are readily available.  This option is often greatly preferable to waiting 12 weeks for another lot of silicon from a fab or foundry, especially when only a few hundred die are required and are immediately available in a different package configuration. GCI can expedite a die removal order and then FedEx these bare dice to the desired location as quickly as the same day that the packaged units are received thereby saving the project weeks of delay.


Image: 
Wire bonding and repair
GCI can re-attach a bond wire and return it within days saving time and money

Wire Boding Repair Service

- There are also occasions where a bond wire was inadvertently missed or misbonded due to an incorrect wire bond diagram that was discovered after a limited quantity of custom die had been encapsulated in a plastic package.  It is often much quicker to have GCI repair it rather than wait to procure die for a new build.


PRICING

This is a highly labor intensive process to produce a quality die removal or bond wire repair. Therefore, our pricing for lots in the range of 200 to 400 units is in the range of $25 per die depending on the die size and the complexity of the job. Although this is labor intensive, there are some economies of scale so the price per unit can be lowered somewhat for larger sized lots on a case by case basis.
 
Smaller lot sizes will have a higher price per unit.
 
Our minimum lot charge is $1000.

CYCLE TIME

Our standard production cycle time is three days from FedEx receipt to FedEx ship back out although this can be expedited to a two-day, one-day or in some cases same-day turns if required.  In a same-day turn, we receive packages with an early-AM FedEx delivery and we will FedEx out your bare dice to whatever address you specify on your order later that same day.
 
FLEXIBILITY

You will find that we are extremely flexible.  Assembly houses have the option to refer potential "die extraction" customers directly to us or take the entire job themselves and then sub out the die extraction portion of the job to us.

SHIPPING ADDRESS

Giga Connections, Inc.
4182 Center Park Dr
Colorado Springs, CO 80916-4505

Emial Us for Pricing or  Additional Information
Email:Brian@gigaconnections.com
650 593-7083





Copyright 2006 - Giga Connections, inc

Website powered by Network Solutions®